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Lean management

11 September 2025

Lean Management is a management philosophy that focuses on creating maximum value for the customer while minimizing waste. This approach originates from the Toyota Production System (TPS) and is widely applied in various industries – from manufacturing, through services, to IT.

🎯 Key Principles of Lean Management
 

  • Customer Orientation
    All actions and processes should be oriented towards delivering value to the customer.
     

  • Elimination of Waste
    The goal is to remove all elements of the process that do not add value – known as the "7 types of waste" (Muda).
     

  • Continuous Improvement (Kaizen)
    Lean promotes a culture of continuous process improvement through employee engagement at all levels.
     

  • Respect for People
    Lean is based on trust, cooperation, and developing the potential of employees.
     

  • Flow Management
    Processes should flow smoothly, without disruptions and delays.

 

🗑️ 7 Types of Waste
 

  • Overproduction – producing more than the customer needs.
     

  • Unnecessary Transportation – unnecessary movement of materials.
     

  • Unnecessary Motion – inefficient movement of workers.
     

  • Waiting – production or service delays.
     

  • Overprocessing – creating too many documents, reports, features.
     

  • Inventory Excess – performing tasks that are not needed.
     

  • Defects and Rework – the need for corrections, complaints, rework.

 

🛠️ Lean Management Tools
 

  • 5S – workplace organization method: Sort, Set in order, Shine, Standardize, Sustain.
     

  • Kaizen – continuous improvement through small, daily enhancements.
     

  • Value Stream Mapping (VSM) – mapping the value stream for understanding and optimizing flow.
     

  • Just in Time (JIT) – delivering exactly what is needed, when it is needed.
     

  • Kanban – visual management of work flow.
     

  • Poka-Yoke – error prevention solutions.

 

📈 Benefits of Implementing Lean Management
 

  • Increased process efficiency

  • Reduction of operational costs

  • Shorter task completion times

  • Higher product and service quality

  • Greater employee engagement

  • Better alignment with customer needs

 

🧩 Summary


Lean Management is a proven philosophy that helps organizations deliver greater value with fewer resources. By focusing on waste elimination, continuous improvement, and employee engagement, Lean helps achieve sustainable competitive advantage in a rapidly changing business environment.

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